Equipment name: 18650 battery automatic sticking insulation sheet equipment

Model: ATM-B18

Equipment introduction:

The equipment is suitable for the production of the whole box of 18650 batteries;

One person can complete the operation, manually put the integrated battery into the device, and can accommodate three boxes of batteries to be mounted at the same time before attaching, which improves the flexibility of personnel participation;

The equipment is compatible with the production of battery boxes of 38PCS, 50PCS and 100PCS specifications; it is easy to adjust, and the three battery specifications can be switched by quick plugging and unplugging, and three different specifications are marked on the hardware, which is convenient for operation;

During the process of pasting the insulating ring, the battery box has a clamping function on the structure to prevent the battery from shaking left and right in the box;

The machine is equipped with two sets of CCD detection systems, which are used for precise placement of insulating rings;

The positioning of the label tape is accurate, and it will automatically alarm after use;

After the insulating ring is attached to the receiving end, the whole box is slid onto the customer's desktop, and the material is manually received;

The whole mobile equipment is equipped with casters + anti-vibration foot support, which is convenient for moving the equipment and ensures the stability and reliability of the machine.

Features

Battery box transfer mechanism:

The material box conveying mechanism is composed of the waiting material conveying mechanism and the material attaching + sending mechanism. It adopts high-strength anti-static, wear-resistant belt and high-precision stepper motor with high-precision Omron sensor to ensure the accuracy and stability of the feeding.

Battery box clamping mechanism:

The battery box clamping mechanism is clamped in the form of a cylinder by the X and Y direction mechanisms to ensure the stability of the battery during the battery box placement process; the design is simple and reliable, and the silk screen logo is clear at a glance, which greatly facilitates the operator to change materials and Shorten refill time.

Feida components:

The feeding mechanism is independently developed, designed, processed and debugged by the company, and adopts high-precision stepping motor and high-sensitivity optical fiber sensor to ensure stable discharge.

Labeling agency:

The film assembly adopts high-speed, high-precision precision screw guide + Panasonic servo motor, and the Z-axis is driven by Panasonic servo motor + the company independently designed high-precision nozzle rod module; the head is added with a longitudinal fine-tuning module to ensure placement accuracy; The high-quality vacuum generator ensures the stability of the suction material.

visual system:

The vision system includes 1 set of top battery CCD vision, and 2 sets of CCD vision with bottom protection film. The CCD camera adopts German Yingmeijing brand products and gigabit network card to transmit data. The high-precision CCD camera provides high-precision visual alignment for the whole machine. Combined with the company's independent knowledge product software system to ensure high-precision placement.

Motion Control System:

The program control of the whole machine is done by using industrial-grade PC industrial computer and Leisai motion control card, combined with the company's own control software to ensure the efficient and stable operation of the equipment, and can also be customized according to customer requirements.

Electronic control system:

Motion control, relay, servo control, air switch, short-circuit switch, regulated power supply, etc. are installed inside the equipment to save space and ensure safety and reliability.

Rack + large board:

Including the main frame and a set of large plates, which are welded by high standard thickened square pass.

Dust cover:

Acrylic + sheet metal baking paint form the equipment shell, which meets the requirements of a thousand-level clean room, and has a simple and elegant appearance.

Production success stories

30PCS packaging

48pcs packaging

100pcs packing

Compatible with 18650 battery insulation sheets of different colors

Technical Parameter