Fully automatic flat ear strap mask machine
(Inner ear hemming mask machine)
1. Equipment introduction
High-speed automatic one-to-one flat mask machine (inner earphone) production line is the latest fully automatic high-speed flat ear-band mask production line developed by Qin Taisheng. The whole process of sonic fusion, forming, cutting, conveying, edge welding, ear strap welding, automatic discharging, etc. is automated to complete the entire production process from raw materials of coil materials to finished masks.
2. Equipment process flow
Automatic loading and unloading→automatic folding→ultrasonic pressing+edge/sheet cutting→semi-finished product output→earband ultrasonic welding→edge wrapping ultrasonic welding→finished mask output
3. Equipment parameters
1. Adapt to product specifications
The production object is a medical mask, which is mainly composed of three layers of non-woven fabrics. The outer layer is a non-woven fabric with waterproof treatment, which is mainly used to isolate the liquid sprayed by patients. The middle filter layer is made of polypropylene that has undergone electret treatment. Meltblown non-woven fabric;
2. Basic configuration parameters of the device
serial number | Specification | Technical Parameter | Remark |
2.1 | Rate of qualified products | ≥95% | Except for raw materials |
2.2 | Capacity | >70Pcs/Min | ±10% |
2.3 | Dimensions | 5100mm(L)*2900mm(W)*1900mm(H) | |
2.4 | power supply | AC220V±10%/50HZ | |
2.5 | power | 9KW | |
2.6 | ambient temperature | 10～35℃ | |
2.7 | environment humidity | 5～35%HR | |
2.8 | air pressure | 0.5-0.6MPa | |
2.9 | Air consumption | 300L/min | |
2.10 | personnel | 1-2 person | |
4. Equipment Features
1. Automatic tension control of raw materials. Ensure that the tension of raw materials is balanced.
2. Photoelectric detection of raw materials to avoid mistakes and reduce waste.
3. It can produce three-layer mask body, and the length of the upper surface of the finished product conveyor belt is 1200MM.
4. The device has the functions of total count and batch count, and the number of batch counts can be set arbitrarily.
5. The whole machine adopts sheet metal + aluminum alloy structure, which is beautiful and sturdy and does not rust.
6. Modular and humanized design is convenient for maintenance.
5. Equipment operation requirements
1. It can realize the operation mode of switching between manual, automatic and single-action operation, and the fault alarm needs to be displayed on the man-machine interface;
2. Real-time communication with PLC is realized by using industrial computer, man-machine dialogue is realized through touch screen, and each setting operation needs to be simple and convenient;
3. The equipment complies with the national safety standards for electromechanical equipment;
6. Other requirements
1. Acceptance criteria for this equipment: One week before the completion of equipment assembly and commissioning, the supplier informs the purchaser to prepare the production materials, and accepts them according to the technical requirements.
2. The equipment acceptance is carried out by the technical personnel designated by both the supplier and the buyer to participate in and sign the acceptance report;
